Sitec
Adventurer
Mid April... It's no longer an option now, it's a 'must happen'! We have both accepted a job in Broome last week, and will be needing the truck to get there and live in when not working! Nothing like more pressure to send me nuts!
Mercedes 1222A.. The beginning!
- Thread starter Sitec
- Start date
Mid April... It's no longer an option now, it's a 'must happen'! We have both accepted a job in Broome last week, and will be needing the truck to get there and live in when not working! Nothing like more pressure to send me nuts!
Geo.Lander
Well-known member
Looks amazing Sitec, love how much thought has been put into those lighting configs and the rack in general, spot, side flood, front flood. You gonna see those Roos for sure ?
Sitec
Adventurer
Armed with the trade plate we decided it was time to see what the truck drove like on the road. It needed fuel anyway! I'm pleased to say that it drove very well. I was surprised how well it went. Very different to when it had the crane and tray on. Much lighter which was a huge relief! There'll be another tonne or two to go on in water, fuel and interior fittings but it is at least lighter than I'd thought it was going to be!
mog
Kodiak Buckaroo
It looks awesome ++++
Man, that was a lot of hard work (for you, I just had to click to follow along), but it sure has paid off tenfold.
But were your plans upside down, because the cabin door and steering wheel are on the 'wrong' side ?
Sitec
Adventurer
An update on the antics here... With the bulk of the insulation in place, it was time to contemplate lining the Hab Box. Thermal bridging has been on my mind since the start. Much as I'd like to think there will be none, in reality a hab box that has any form of steel or aluminium in it as framework or in the form of door and window frames is going to have thermal bridges. However, I can at least lessen it where I can. The bulk of our hab box frame is made from 50 x 50 RHS with an alli skin on the outside, and a 3mm ply skin on the inside. I have decided to thicken the wall thickness by 10mm with ply battens...
These ply battons give me 10mm of space for another layer of insulation. They also give me space to run the wires for the downlights without having to drill holes in the original framework. The ceiling, and walls will all have this extra layer on them. With all the battens in place, I could then run the lighting wires in and down light mount plates, and then cut and glue the extra layer in...
With the bulk of the ceiling insulation and battens in it was time to start cutting and fitting the interior ceiling sheets. At over $60 a sheet, I don't want to get these wrong!
I'd already made some cross support bars with the shape of the roof, so set too with the first sheet. With all the stands and clamps removed this morning, the sheet stayed in place! Happy days! Today we start at the front and work back!
These ply battons give me 10mm of space for another layer of insulation. They also give me space to run the wires for the downlights without having to drill holes in the original framework. The ceiling, and walls will all have this extra layer on them. With all the battens in place, I could then run the lighting wires in and down light mount plates, and then cut and glue the extra layer in...
With the bulk of the ceiling insulation and battens in it was time to start cutting and fitting the interior ceiling sheets. At over $60 a sheet, I don't want to get these wrong!
I'd already made some cross support bars with the shape of the roof, so set too with the first sheet. With all the stands and clamps removed this morning, the sheet stayed in place! Happy days! Today we start at the front and work back!
Sitec
Adventurer
I have used Wurth Bond and Seal (in Grey) for all the exterior panels and cappings, and also for the interior 3mm panels to the timber battens. It's sandable and overpaintable. For sticking the 50mm Kingspan insulation to the inside of the Alli skin, I used Tensorgrip FS-600 (a neighbor owns a flooring company and said it was good gear!). I've also used this to bond the inner insulation to the Kingspan insulation and RHS where they cross. Lastly I am using Sikaflex 221 to seal the joins where the 3mm laminated ply sheets meet, and where the laminated ply sheets meet the floor etc.
Sitec
Adventurer
Happy New Year all! With a few days at home, it's surprising what can be acheved! We now have all but one of the ceiling sheets glued in place. I still have speaker wires and the TV antenna wire to run before the last sheet goes in. However, we were able to make a start on the sleping area. Having watched Unimog Adventures video on their truck and it's layout, they pointed out that side mounted overhead storage makes the area feel crowded and too enclosed. Not only that, it'd eat into the space above when sat in bed reading. With this in mind, we have gone for a slim rear storage area, which will also house speakers, and provide mounts for the ceiling fans.
This shelf had to go in prior to the wall sheets, as I'm using the walls to support the shelf. I was able to line and fit the internal parts of the shelf while it was on the bench before fitting it and carrying on with lining the rest of the sleeping area.
Next job is the toilet area! I'm prioritising the areas needed as I go!!
This shelf had to go in prior to the wall sheets, as I'm using the walls to support the shelf. I was able to line and fit the internal parts of the shelf while it was on the bench before fitting it and carrying on with lining the rest of the sleeping area.
Next job is the toilet area! I'm prioritising the areas needed as I go!!
Paddler Ed
Adventurer
Looking at the formply (at a guess) bed base, and remembering a conversation with a work mate who had this issue, how are you ensuring there's ventilation to avoid condensation forming and therefore mould on the mattress? He ended up having to buy a whole new ($1000) mattress, and then drilling a load of holes in the bed base to increase airflow.
Paddler Ed
Adventurer
I had a feeling it would be under control, but worth checking - it also adds content for people to find and learn from!Hi Paddler Ed. I plan to use either a product called Froli, or a couple of Ikea bed bases with slimline slats. We used to have the same issue with our roof top tent, and don't want a repeat of it in the truck!
View attachment 699965
That looks a good solution, I might hunt something similar for our trailer.