MG Metalworks Van Build

Jb1rd

Explorer
Man those sure make my tattered and worn conversion seats look like a big ole pile of dog ****ezen!!! Nice work as always MG!!!!
 

mgmetalworks

Explorer
The Year of the Van continues....

Disassembling the interior and taking lots of measurements for the interior and pop-top design. I'm getting a bit antsy for the Cummins install too...not far from having this body off!! :) Everything has to come apart at some point for sound deadening and insulation but I have to remind myself that I need to drive the van for a little while longer.



Every bit of the trim is coming out. There won't be much in the van that doesn't get some sort of custom touch.

 

Jsweezy

Explorer
I think you should leave the interior like that and just add the rear seats back in. Then once you do the Cummins swap route the smoke stacks just outside behind the front doors and up. Beast mode.
 

mk216v

Der Chef der Fahrzeuge
Wow, it's really black in there--nice that it's all one color, compared to my white(and black).
And pop-top design??? :drool: Tell us more!!
 

mgmetalworks

Explorer
.... pop-top design??? :drool: Tell us more!!

I'm not going to let the whole cat out of the bag yet so no pictures until I get a little farther.

Here's what I will say about my upcoming pop-top design:
-It's looking like I'm going to go with a dual-acting, single motor actuator design. I had been going down the path of two independent actuators but it drives the cost and complexity up a bit. Not to mention there are some pitfalls to a two actuator design should there be any failures. I'm working with another engineer to verify that all of the members and mounting frame can handle the loads and we're designing in appropriate safety factors. All of the pivot points for the members are in double sheer too.

-The mechanism is a very open design so the cutout in the roof will be 50+" wide x 110+" long. (these numbers may change slightly as I get farther into the detailing). RB vans will use the same hole size and mechanism as EB vans, the only difference will be the EB top will extend farther back.

-The top itself will likely be aluminum. The tricky part is making an easy design to manufacture while looking sleek. I have visions of an integrated roof rack too.

-When I get some final dimensions, I'll engage with some local canvas/tent making vendors to discuss material options and design. I don't expect to deviate far from the 'windows/screens on all sides' design that the other guys have.

-It's gonna be trick but the goal is to keep it in line with the prices of the other vendors.
 

naterry

13 Cheeseburgers
-The mechanism is a very open design so the cutout in the roof will be 50+" wide x 110+" long. (these numbers may change slightly as I get farther into the detailing). RB vans will use the same hole size and mechanism as EB vans, the only difference will be the EB top will extend farther back.

Oh man, don't chicken out now. You can go 130" no problem! ;)
 

Jsweezy

Explorer
If you need an RB van to do some test fitting on I may know a guy or 2 thats interested... MK216V or myself ha ha! I am looking forward to seeing what you come up with.
 

tienckb

Adventurer
Anxiously awaiting the aluminum top. May have to get rid of my 6 months old SMB top.


Sent from my iPhone using Tapatalk
2002 LX470 expo ready
2008 Ford E350 EB V10 4x4 Sportsmobile PH top
Custom off road trailer
 

DzlToy

Explorer
Hopefully, it is just the pictures, but the base "covers" on those Sienna seats do not fit with the quality of the seat IMO. Can you cover them or paint them? Maybe it appears differently in person.

I sat in a van at a car show a few years ago, just becuase of all the seat swap threads on here. They are super comfy.
 

mgmetalworks

Explorer
Hopefully, it is just the pictures, but the base "covers" on those Sienna seats do not fit with the quality of the seat IMO. Can you cover them or paint them? Maybe it appears differently in person.

I sat in a van at a car show a few years ago, just becuase of all the seat swap threads on here. They are super comfy.

The factory plastic covers are every bit as nice for fit and finish as any other car out there (even high end luxury cars). The Sienna seats aren't the only option for our vans though. You can always go with the RV-style loungers or upgrade to leather on the stock seats like Sportsmobile does or choose some high end Recaros at 3x the price of the Sienna seats. That's the beauty of customizing...we can choose what we want. I'm ok with the looks of the seats in my van. They aren't a perfect match in every way but they're a VERY nice seat for the money and they make for a comfortable long haul in the van.
 

DzlToy

Explorer
Apologies if I sounded critical, that was not my intent. I know that you do top notch work and the plastic just seemed a bit out of place.

Cheers
 

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