They just do not have enough compression travel to dampen trail impacts, especially at speed. That energy will be absorbed partially by the tires and the torsion joint, but the rest will translate into impact to the load and the trailer will bounce quite a bit. The AT suspension is exceptional at managing these impact, but a leaf suspension will be about the half-way point between the torsion axle and independent airbag. Just like on the truck, damping the suspension cycle will greatly improve performance of the trailer.
Ok, I see where you're coming from. My experience with trailer leaf springs has not been good, and I can't see how these could possibly be worse. But, I could totally see how Sami springs, or other long travel ones would be better than these.
I'll have to take it easy on the trails, and see how they make out. I don't drive fast on the trails anyway. I tend to be pretty easy on the equipment. I'm pretty quick in a car, but I've got too much mechanical sympathy to be a professional driver. I think my use of the truck is the same.
If they pose a real problem, I'll change them out. I've got a solid structure underneath that could go to leafs easily, or some kind of independent setup if I got really ambitious.
Pat, the one thing I wouldn't change if I started new, is the frame. The difference in weight between 2x2, 2x3 and 2x4 really isn't that much in the grand scheme of things, yet 2x4 is SO much stronger. So if you have the chance, do it.
I do plan on insulating it. I'll probably put foam insulation glued to the back of the interior plywood pannels. I'll also be using spray on foam in some places to damp out the BONG! noise they make right now. I didn't quite get what you meant by the bunkbeds? The kid's space is only 29" high, so there's not enough room to stack 'em. It'll just have a mattress on the bottom, and when they're playing in there, they'll just be on the mattress.
What you drew is exactly what I'll be doing when it's time to extend the space. Only, the sleeping side is the other side.
The awning, I'm still trying to figure out. Not sure between an awning, or just a big tarp over the whole thing like what the Conqueror trailers use.