New shop.... Next project!!

hobietony

Explorer
Alright, been back from Colorado for a week now, work sucks still. Figured I'd give a brief trip report, and some pics as the van starts the Demo process

Landed in Greenville, SC the Sunday after Christmas, Chris picked me up at the airport in Vanaconda, pretty easy to tell when he pulled up the the passenger pickup, that truck just looms over everything around. Had a weeks worth of cloths, a bag of ski gear, and three pairs of skis. I wanted to be well into Colorado by Tuesday night, so I was hoping to get a good start on Sunday. At Chris' shop, got the first view of AmboVan in all it's glory, it's big! Probably an hour of getting the lowdown on the work done, brief test drive, brief tour of the new shop, and pow, out on the road. I think both Chris and I were a bit leery of starting out on such a big trip, when there had been a bit of a scramble to get the conversion done on time (see earlier posts about getting the new lift in the shop, etc.) With a few warnings about checking the tranny fluid as I drive, since it had really had no miles on it since the rebuild, off I went. First issue is that big storm to hit the Northeast dipped down into SC, and I was into heavy weather almost right off the bat. Locked the hubs, and was down to 25 MPH on I-40 as I headed towards Knoxville. In the worst of the weather, I started having tranny probs, too late at night to call Chris, and I started freaking out that I had already ruined the rebuild, finally stopped for the night outside of Knoxville, decided to sleep in the van since I thought I might have to buy another tranny the next day, and even with all my ski gear on, I froze my *** off - This was interspersed with starting the engine to warm up, and freaking out about Carbon Monoxide poisioning - Not exactly a restful night. Finally called Chris at 6am, who told me to check the sensors into the tranny, and that it didn't sound like actual tranny problems. I crawled under there, and sure enough, one of the wires in the drivers side sensor had corroded, and was pulling out of the actual plug - The first of the corrosion-related problems I was to face.

This narrative needs a paragraph break...

Chris' work was good, it was just all the crappy plugs that connected the tranny to the rest of the rig that was the problem. I sorta pushed the wire back in, which got it to shift a bit better (for a while), and headed off down the road, looking for a Ford dealership to buy a new plug, and hopefully get the tranny codes to clear. Saw a ford dealership outside of Memphis, they got me the part # for the 12-prong plug, sent me to the parts distributer where I could pick it up, and then off to a Lowes parking lot, where I could get the wire tools to swap out the sensor plug. An hour under the van, all hooked up, and shifting pretty good - Not perfect, but enough to get somewhere down the road to someone who could clear the tranny code. Once I got on the road, however, it was running great at hiway speeds, and I just kept making time west. Slept outside of Oaklohama City at a proper cheap hotel this time, had a sleep of exhaustion, woke up refreshed and feeling much better about the whole thing.

Next big town was Amarillo, stopped at the Ford dealer to check out and clear the codes. Turns out my replaced plug was fine, but the OTHER sensor was all jacked up now, and of course the part was two days out. ******? The teck in back agreed to just use a glob of silicon to hold the sensor in place until I could get home. We also agreed that the truck was hemmoraging oil, but the level still showed good on the dip stick. I thank them, give them $100 for the diagnostic work, and set off again, this time north from Amarillo towards Colorado. I get started, and now the engine is surging, and wont idle right! what did they do to my engine? I turn around, head back into town, and making the final turn onto the dealers street, I manage to rearend a truck in front of me. ******! Of course, no damage to the aluminess, but put a pretty good crease in the bumper and tailgate of the truck I hit. I'm starting to not like Amarillo... Exchange insurance info, and get to the dealer. Dealer takes the truck in back again, and states the oil leaks are causing the surging, since one of the leaks is at the oil sensor, and the injectors run off of oil pressure. Again, parts are a day out, and there is no freakin' way I am spending another minute longer in Amarillo that I need to. We agree that just keeping it totally full of oil should mask the problem for a little while, and I get the hell out of town.
 

hobietony

Explorer
Cont...

A day of hard driving, with a few stops for oil and tranny fluid checks, finally got me to Salida late Tuesday night, where I met up with my ski buddy from Tucson. Good stuff in the morning!

Ski Monarch pass on Wednesday, leave half day because it is pounding snow, and we need to get through Gunnison, Montrose, and over Red Mountain pass to Silverton before avalanches close the pass. Thought I might want to stop at the Montrose Ford dealer to see if and of the multitude of tranny and engine sensors that were bad were in stock, but the weather was bad and we elected to push on - Good thing, all passes into Silverton closed that night, and didn't open until 2 days later.

Probably the deepest snow I have ever skied, and probably the coldest - -24F on Friday am. Wasnt able to park where I could plug the van in, and sure enough, despite ether and a jump, that truck wasnt starting for nobody. (This has probably convinced me to go with a diesel water/coach heater, so I can use it as a pre-heater on the engine). Didn't ski on Sunday, and wanted to get an early start on the road, and wanted to leave myself time for any vehicle problems. BTW, was able to plug the vehicle in the last night, and fired up like a charm - Important lesson here.

By this time I had had the hubs locked for a few hundred miles, and outside of Cortez, I started to feel a driveline vibration. The roads were clearer, so I unlocked the hubs with a mental note to check under there when I got to someplace warmer. Got into some ice again a hour or so later, stopped and locked the hubs again, and as I started to move a big thunking happened under my feet. ******? I look under, and the front driveshaft had fallen off at the transfer case, and was sitting on the crossmember! I guess it is a good practice to give them a torqueing after the first good use, but it was so cold I didn't want to get under there until I got somewhere warmer. Anyway, no harm, no foul, luckily the bolts finished backing out while the shaft wasn't turning. I wired it to the crossmember, made sure the hubs were unlocked, and got through the rest of the trip without further incident.
 

hobietony

Explorer
So anyway, initial impressions of the vehicle:

- First, it is going to be a huge project to get this thing dialed into where I want it - The wiring especially is going to be a huge project.
- Chris sized the rear springs for airbags, but the right ones didn't come in - So I made the trip without them. This is a wallowy beast, and I will probably consider adding another leaf to the rear pack, in addition to the bags. It was a handful on the road.
- Bump steer is an issue, but I think a longer pittman arm will make a difference - more leverage on inputs into the front wheels, less leverage on feedback into the steering wheel. Chris is sending me one to try.
- It gets attention. Nobody slowing down to take pictures yet, but lots of comments.

Here she is sitting all safe and sound at the house!
m_P1090040.jpg

\
I got the interior stripping out started this weekend, I'll post some pics tomorrow
 
Last edited:

sixstringsteve

Explorer
are you happy with your decision yet? I know you've hit a ton of minor snags, just wondering how excited you are with the rig. Was it bigger to drive than you expected? Did you feel safe driving through the deep snow?
 

hobietony

Explorer
Oh, I'm very happy - I just see it as being chock full of as-yet unrealized potential, and I have a lot of work to do. All the problems are workable, and it has good bones.

It is very confidence inspiring in the deep snow, although I remain aware that sliding this off the road would be a very different proposition from sliding my Toyota off - I drive with a bit more of a margin.
 

hobietony

Explorer
Got a little help in removing the ambulance stickers and pinstriping
m_P1090040.jpg

m_P1080028.jpg


Old and new
m_P1080033.jpg

m_P1080034.jpg


Roof and some walls gone
m_P1090039.jpg


Wires, wires, everywhere. I'll need to relocate several sub-distribution panelboards from the ceiling area before I cut the hole for the top.

Skeptical wife is skeptical
m_P1090041.jpg


Stickers all gone (along with a little paint). Still need to pull the lights...
m_P1090037.jpg

m_P1090040.jpg
 
Last edited:

18seeds

Explorer
What year is your van? How many miles?

My van is a 2003 7.3 bought with 110k miles. The precious owner did a lot of work but I am putting a good amount of $$$ to get it tip top shape. On day one I was the lucky recepient of bad fuel. When we removed the gas tank there was a lot of setiment in the tank. On the positive side the entire fuel system was cleaned and a few relays were replaced. While trouble shooting the initial problems we replaced the fuel filter and Cam Positioning Censor. During this time the mechanic informed me that I have a small boost leak that wasn't a big deal. Well it is NOT a big deal for engine performance but causes the exhaust to leak into the cabin.

On Sat I gave my van back to CCV to replace all the turbo tubes/hoses etc and replace all the glow plugs, plus some other little odds and ends (swivel seats, door pockets with tables)

Some of this maintance has prevented me from finishing my van build. I guess it's all expected but was hoping to get lucky.
 

bobDog

Expedition Leader
Only vaguely. I need to get the topper on, and assemble all the parts and pieces to see where it all fits.
Cracks me up how the name changes across the country....cap, canopy, topper, lid, shell, camper shell and several I can't come up with right now. Oh well....that thing that covers up the back thing.:victory:
 

bettyboarder

New member
Great post. We bought an ambulance last year and converted it to a rv. Been trying to get my husband to let me convert it to 4x4 and lift it but he says it will ruin the gas mileage we get about 13-15 right now. When yours is complete can you keep us posted on your gas mileage
 

Forum statistics

Threads
188,533
Messages
2,906,377
Members
230,598
Latest member
Bobah

Members online

Top