Hi Ian, your camper looks like its coming along, think I saw you were looking for a workshop manual
somewhere, did you find one, as would like to get one myself, let me know if any leads.
Ian, you may want to have a close look at the clearance between the front tyre and the wheel arch. On full lock over rough ground my tyres hit the rear of the arch. I had to cut off about 30mm. No welding needed I just took an angle grinder to it. Whilst I was at it I trimmed a bit off the bumper. The other issue I've had is that the outside edge of the tyre is about level with the plastic arch extension. I get a surprising about of road crud up the sides of the van.
Nigel - I did a static test without the plastic bits on at it cleared the bumper and the metalwork ok. I stillneed to do some more testing with load and with the spats fitted. I think there is a little more clearance on the later model van. Ullie fitted the Toyos and didn't need to cut (I think!).
I
Looks great! Did you have wheel wells moulded into the camper body? Are you intending to fit any airbags or anything?