Next time you make it down to Oregon hit me up! I'd love to see the Tundy in person and I know a lot of awesome places to explore. The Oregon landscape is very diverse and most have no idea the incredible places to be seen east of the Cascades.
Sounds like a plan! I would love to explore more down in Oregon, it's awesome. I still need to return to Bend one of these days. I passed through it on my way home from NorCal in the LX450 last year and knew I would be back.... just need that US exchange rate to drop a tad for more trips to the US.
Still looking foward to that write up. One question, for the Fox fronts, any issues with the R/R hose rubbing the UCA or the tower bucker or anything? Lots of issues with the non DSC ones.
Been so busy at work.... but nonetheless, see below! haha
In summary, I installed the following before departing on my roadtrip to Oregon.
- Fox 2.5 Coilovers with DSC adjusters
- Total Chaos UCA's
- Pulled spindles and welded on TC spindle gussets
- new OEM replacement Lower control arms and OEM mounting hardware
- Fox IFP rear shocks in a 10" stroke. Not a Tundra-spec rear shock FWIW
The install was kind of a nightmare. Mostly due to the seized OEM LCA alignment hardware. Other than that, the issues with installation were as follows:
- Coil bucket tower rubs the spindle gussets at full bump, had to grind down the lip on the coil bucket to clear UCA under articulation
- brake hardline needs to be bent and maneuvered with the spindle gussets now in place as the mounting has slightly changed
Front suspension: The Fox 2.5's went in at their "factory" height setting. This looked (didnt measure my height before, like I should have) to be a little lower than the 3rd notch on the Bilsteins. I bounced on the bumper a few times also. However, I was originally driving the truck to the alignment shop and two blocks down the road heard some rubbing. Got out and looked under the front to find that they had drastically settled from the very very short and slow commute. My UCA's were pointed upwards, so I figure I was lower than a factory height Tundra. Back to the garage I went and began my hunt for a spanner wrench that would work in the Fox coilovers. There is an allen head bolt on the threaded coilover retaining for when your adjusting the preload on the coilovers. With the coilovers now installed I was disappointed to find the allen head bolt facing rearwards on the one shock. This meant removal of the coilover to loosten the allen bolt and then re-installation before I could begin adjusting the preload with the spanner wrench. After MUCH finicking, I am now close to where I was sitting with the Bilsteins. Surprisingly I had to preload the Fox's quite a bit to achieve only the ~1.25-1.5" of lift that I currently have them set at. The allen head bolt to lock the retaining ring is kind of a PITA and I would definitely prefer a second retainer ring to lock the primary in place but minor quam there. The Fox brackets for the DSC have them mounted to the factory front tow hook locations. This has the hose running down under the UCA and forward to the frame rails. At full lock my 35" tires (3.5 BS wheels 16x8) rub the resi line. Not optimal and I can still see a set of 33's rubbing here with a lower offset of rim than I run. These will have to be relocated elseware, I just am not sure where as it's pretty tight in there with the 35's and minimal lift. I am definitely getting more articulation, and surprisingly more uptravel ( I thought my gains would be all downtravel, but boy was I wrong). With the added uptravel in the front the tires now make contact with the fender opening and I popped my flares off while on the trail. I will be cutting the radious of the fender open larger as per Sean Pistol, and my current plan is to remove the rear flares also. I will fill the holes and am planning a color matched lineX trim along the entire lower edge of the body to clean up the appearance and reduce further chips on the rockers. 33's Probably would not make contact as it is quite minimal.
I got the alignment done and nailed the factory specs with ease. Truck drove excellent with less wander than previous with the new arms installed. I was closer to the firewall than before as I lessened my castor with the alignment, but this is something I am going to change on the next alignment. I did not initially have time to check the length of the rear shocks and see if the compressed length was too short, as I opted for a 10" stroke which has a longer shock body. We then hit the road to BC for my wedding.
Upon arriving at my folks place in BC I was able to somewhat flex the truck out and check the rear shocks as I didn't want to have them bottom out before the bump stops made contact, and ruin the shocks.
IMG_4997.jpg by
Addison Rickaby, on Flickr
IMG_4995.jpg by
Addison Rickaby, on Flickr
I have not fully drooped the rear yet but I was more after compression with this test:
IMG_4999.jpg by
Addison Rickaby, on Flickr
Pretty much perfect!
IMG_5001.jpg by
Addison Rickaby, on Flickr
My only concern is the slight rubbing in the rear still, but when I do the Chevy swap I will move the axle back 1/2" or so and it should get rid of the problem. I also don't have any more room for uptravel as it stands now without opening up the rear wheel wells:
IMG_4996.jpg by
Addison Rickaby, on Flickr
After some fast logging road runs in the truck here are my thoughts:
- The rear is fine for now. Might even postpone my chevy swap another year if it droops out as much as I hope it will. Honestly I'd like another 1" of height in the rear but my garage won't allow it anyway.
- The truck rides astonishingly better on the Fox's. The DSC adjusters are amazing for on the fly tuning and the ability to go highway to trail with a few simple clicks.
- I am not pleased with the suggested reservoir mounting and wish this was better designed
- Quality of the Fox and total Chaos stuff is superb
- Regarding the front coils, I was hoping for another 1" of lift in the front to sit just over 2". I am not willing to preload the shocks any more than I have them currently. My choice to tub the truck was to run large tires and also keep the coilovers with minimal preload to retain ride characteristics. I'm currently exploring a longer coil option that will allow this to happen.
- I would also 100% either ask for stiffer valving out of the box or a stiffer spring. The 650lb spring doesn't cut it IMO even with the stock front bumper. I'm thinking a longer 700lb spring will be my solution and I will update as I explore these options
If I missed anything, let me know! Overall I'm very pleased but there are just a few more tweaks I need to make to be truly satisfied with this setup.
Just before the flare ejected:
IMG_5021.jpg by
Addison Rickaby, on Flickr