The rewiring project that has been stalling the interior build and moving like molasses is finally finishing up. I will be happy to have this in my rear-view. As of last night everything was powered back up for the first time in weeks.
*Warning Technical talk ahead*
The two group 35 Diehard Platinum's are now isolated by a Perfect Switch Powergate. Cooper Bussmann thermal circuit breakers (100A/ea) protect three on-board Blue Sea Systems fuse blocks (Underhood, Cab, and Flip-Pac.) They, in turn, distribute power to all the trucks accessories. In addition to the three circuit breakers that are visible, a fourth is mounted under the panel (150A) for protecting the system from the alternator. The alternator wire no longer runs directly into the factory fuse/relay box. Instead it shares a positive connection with the anode (aux battery) side of the Powergate. It's all pretty difficult to explain, so I will post a schematic later when I get a chance to draw it all out.
Only a couple things left to finish before I can call the job complete. I need run a shielded twisted pair back to the flip-Pac from the shunt for the Xantrex LinkPro battery monitor. It will keep an accurate count of how much juice I have in either battery, and even how much time I can sit loiter around before the house battery is dead. The panel is hinged to the fender-side so that it can swing upward to make it easier to access the factory fuse box. I still need to build the two legs that will help support and anchor the inboard side of it.
This project has taken a lot of time (me dragging my feet) and money, but meets or exceeds my expectations. I vowed to do this job once and do it right and I think I accomplished that. Not forgotten is the help I received from Robert, Mitch, and Matt. Sometimes this help extended all the way into the early morning hours, so I'd be able to get to work the next day. Thanks for all the help, guys... even when that just meant moral support. It had all of us wishing I had a different daily driver; however, that is finally in the works.
More to follow...