jscherb
Expedition Leader
I prefer an LJ as a starting point; there are fewer differences between the LJ frame and the Savari body than there would be with a JKU frame, and there are less electronics to worry about, but I'm sure a JKU frame could be made to work. But I doubt all the stuff in the crowded JK engine compartment could be stuffed into the narrower CJ-style engine compartment (more on that below)I need to see how much one of these would cost to import. I'm also curious how much is interchangeable with Jeep. I like your idea though @jscherb, A body swap to something more modern underneath would prove much more bearable for daily driving. There are plenty of donor JKs that could serve well.
Virtually nothing is interchangeable with a U.S. Jeep. Back in the late 40's/early 50's when Mahindra got started making Jeeps (capital J), they imported CKD (completely knocked down) Jeeps and assembled them in India. This is a photo of the first "Mahindra" Jeep, it was manufactured in Toledo and assembled in India:
But over the years Mahindra began putting more and more locally made components into their vehicles and things have diverged so much that today nothing is interchangeable.
For example, Mahinda "CJ" style jeeps (lower case J now, because they're not Toledo Jeeps anymore), including the Savari, have completely different sheet metal than the U.S. CJ's. This next photo is a Mahindra Thar, probably a 2010 or so, and check out the grille and body sheet metal. The headlights don't intersect the grille slats like they do on a U.S. Jeep and the grille is wider. Also check the step out in the tub at the cowl - not a feature of U.S. Jeeps. The doors are completely different, etc.
The Mahindras have a shorter engine compartment because all they have are little four cylinder mills, the front clip similar in length to U.S. CJ's before the AMC-era inline 6 was introduced, so some care will be required when trying to fit a TJ/LJ 4.0 in the smaller engine compartment. Might be that a longer, late-CJ front clip will be required to provide enough engine compartment space, although the TJ engine compartment is even longer than the late-CJ clip. This photo shows a late-CJ hood next to a TJ-length "CJ" hood, and the Mahindra hood is even shorter than the late-CJ hood.
So for proper fit in the engine compartment, I might need to use my TJ-sized custom fiberglass CJ front clip and a factory CJ grille, and that may need modification to line up properly with the Savari cowl.
I have kept all of the molds necessary to make more TJ-length CJ front clip that I put on my LJ, but I might have to customize those parts even further to have them properly fit a Savari cowl/body.
The other benefit of using the fiberglass front clip parts is that the CJ-style/TJ-length front fenders have inner fenders to support all of the TJ engine compartment accessories, making the swap easier because I wouldn't have to figure out where to mount everything.
A new dash and gauges would be in order, I doubt the stuff from the diesel Savari would be adaptable to the Wrangler, but that should be fairly straightforward - a CJ-style flat dash could be done with a bezel to mount the TJ/LJ cluster.
Lots of details to figure out, but I'm sure everything is solvable.