E350 4WD Camper Van Build

tommonta

Observer
First time pulling my boat on the freeway with the Ujoint conversion. I continue to be very happy with how well the van drives, this was one of my biggest concerns about putting leaf springs in front.
20131012_151436.jpg

Also made some progress on the front bumper and installed Bushwacker fender flares.
20131012_181438.jpg
 

tommonta

Observer
Van is now four wheel drive

Installed transfer case. This is a tough job in the driveway solo and I did not have a free hand to take any pictures.

Here is the temporary exhaust connection for the drivers side. I used the origional pipe and two pieces of flex pipe to get to the muffler shop.
20131019_092701.jpg

I am not happy with the clearance and exhaust routing, but with the exhaust wrap it will be fine for now.
IMG_0917.jpg

The Ujoint fuel tank definitely makes use of all available space.
IMG_0920.jpg

Tom Woods driveshaft in the rear.
IMG_0919.jpg

Tcase shift level installed.
IMG_0921.jpg
 

desertspeed

Adventurer
Woah, woah, woah........ Slow down man! Don't you know that this is all supposed to happen over a period of many months or even years?

Geez- try not to make all of us slow-pokes look so bad. :)

Good idea on the exhaust wrap- I am a little worried about the heat from that tube right below the t-case as well.
 

tommonta

Observer
It has been in the works for a while and I am not done yet...

I saw the exhaust wrap in pictures that Chris send showing the exhaust routing of a Ujoint built van. The wrap makes a big difference in containing the heat.
 

tommonta

Observer
Drive shaft was $529 delivered. Here are the details:

A35S-F5-F4
TYPE A, DOUBLE CARDAN, CV DRIVE SHAFT
3.5' TUBE-STANDARD LENGTH SPLINE W/ DUST CAP
F5 FLANGE FOR 1350 SERIES U-JOINT @ TRANSFER CASE
A=2.6875' B=4.25' C=3' D=1.188' E=3.625'
F4 FLANGE FOR 1350 SERIES U-JOINT @ DIFFERENTIAL
DRILLED
A=2' B=4.25' C=3' D=1.188' E=3.625'
FINISHED LENGTH RUNNING POSITION
FACE OF FLANGE TO FACE OF FLANGE= 51 13/16"
 

Abitibi

Explorer
Great info! This is one of the aspect with UJOR kit that I wasn't sure. Now would these specs work with most of Chris kits?

What about the front diff?

Cheers
Mr. D


Sent from my iPorn using TapaChat
 

tommonta

Observer
I measured the flange to flange distance for the rear drive shaft after installing the tcase. You will want to confirm this dimension along with the bolt pattern and the diameter of the center boss on each of the flanges. Tom Woods was very helpful and quick to make and deliver the driveshaft.

The front drive shaft came from Chris at Ujoint along with the rest of the kit and axle. I also purchase the tcase from him.
 

thedjjack

Dream it build it
Great, thanks again!

D.

Hey D.

Mike from AbbySpring built the ones for my Willys FC170 with the Mercedes into a divorced transfercase, and out to newerdana axles (three drive shafts)... and he did some Toyota drive shafts as well for me...

Cheaper if you can get some stock drive shafts to mod...but very helpful to work with...

With the Willys we had some trouble so I paid for the tow out to his shop (he got me tow at cost) and he put two mechanics on it for 6 hours each no charge to get it right (they even did some finishing work on the welds on the perches etc....)

sorry to hi-jack
 

Wh1t3nukle

I gotz dis
Thanks very much for the info.

Drive shaft was $529 delivered. Here are the details:

A35S-F5-F4
TYPE A, DOUBLE CARDAN, CV DRIVE SHAFT
3.5' TUBE-STANDARD LENGTH SPLINE W/ DUST CAP
F5 FLANGE FOR 1350 SERIES U-JOINT @ TRANSFER CASE
A=2.6875' B=4.25' C=3' D=1.188' E=3.625'
F4 FLANGE FOR 1350 SERIES U-JOINT @ DIFFERENTIAL
DRILLED
A=2' B=4.25' C=3' D=1.188' E=3.625'
FINISHED LENGTH RUNNING POSITION
FACE OF FLANGE TO FACE OF FLANGE= 51 13/16"
 

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