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Nice work! I need to break out my Miller 215 and do the same to mine despite no visible damage. I hate welding upside down though.
I for one will focus more attention to fix the problem rather than gripe and moan. Granted I'l agree on the steel quality. A student of mine, who teaches welding at our college, thought the lag of flow into the galvanized steel could be due to low carbon. I found that flux welding woks the best. Even it makes a mess.
Regardless Mine is almost welded up, and I think I will add a 1/4 inch brace on the inside of the bend. Not really sure it needs it, but never the less, that's what I will do.
My brand new F150 was just recalled due to a fire hazard with the seat belt tensioner. Do I gripe, sell it or complain about that. No. I take it in Monday to get it fixed, as I love it, and intend to keep it. I then hook up the Smitty, and go camping.

What happen has happen, you took the high road in all this & I applaud you. Some people who were on the side lines of this situation on a Facebook group attack the trailer & the company for this mishap. Like you posted major car companies have re-calls as well as healthcare equipment. It's part of life some can handle these issues like they some & others flat out can not & dramatize it.
I live my life the same way, accept what comes my way & go on.
I am wondering if I welded 2" square stock under the frame if that would suffice (roughly indicated in red but on the underside of the frame). Welding to the cross members and front and rear should significantly lessen the stress on the welds that are failing. Thoughts anyone?
Credit to ebrabaek for the original photo.
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