The Frankenstein Build: 1996 Tacoma Long Travel/Expo/Trail Rig

[Blackdawg]

With that, i set about fixing legless Frank.

This is what i started with..

Frank.jpg by Monte Nickles Photos, on Flickr

finally got the LBJ out. Was a *****, but with the right tool, was pretty easy. Need a pitman puller, the bigger one at the parts store is great. thank you timmy. wear ear protection, pops out loud.

Frank-2.jpg by Monte Nickles Photos, on Flickr
Frank-3.jpg by Monte Nickles Photos, on Flickr

Was going to use some pretty new OEM LBJs from Jons truck. But they had sat too long and had splits in the boots. So i went and got a 555 one. Ill order OEM ones from Camelback Toyota tonight.

Frank-4.jpg by Monte Nickles Photos, on Flickr

Then i preped the spindle for transfer of the brakes.

here is the UBJ that died and lower

Frank-5.jpg by Monte Nickles Photos, on Flickr
Frank-6.jpg by Monte Nickles Photos, on Flickr

Swapping stuff over. New one is on the left with the UCA attached.

Frank-7.jpg by Monte Nickles Photos, on Flickr

Once i was done putting the rotor and caliper on i went to get get the brake line setup on the truck...this was a project all its own.

Frank-8.jpg by Monte Nickles Photos, on Flickr

that tab is supposed to be perfectly flat. That way the retainer clip behind it can slide in and out so your line can come off. Well...needless to say it needed straightening out and was a major pita to get it flat enough to work right. but i got it.

Like it never even happened..

Frank.jpg by Monte Nickles Photos, on Flickr

Tools required for this mod...

Frank-2.jpg by Monte Nickles Photos, on Flickr

you figure it out..haha


Now i had the truck on 4 tires i could finally take the skid off and get the blocks that had been holding it up for the last week or so out from under it. On to the steering rack..

here is the main booboo..split in half..

Frank-3.jpg by Monte Nickles Photos, on Flickr


took a LOT of banging swearing and sweating to get the ***** out. But i did. here is the damage..

center mount is..well..gone..

Frank-4.jpg by Monte Nickles Photos, on Flickr
Frank-7.jpg by Monte Nickles Photos, on Flickr

cracked purty gooood

Frank-5.jpg by Monte Nickles Photos, on Flickr
Frank-6.jpg by Monte Nickles Photos, on Flickr

this was the major issue with getting it out. The main bolt was a tad..bent. i ended up having to cut it to get it out even.

Frank-8.jpg by Monte Nickles Photos, on Flickr

hello center mount

Frank-9.jpg by Monte Nickles Photos, on Flickr

cut bolt.

gotta swap over my OTRE to the new rack as the new racks ones boots are shot. Good thing mine are in good shape. hopefully the ITRE are good on it. If not i have new ones in a box.

 

[Blackdawg]

Got delayed by parts again which sucked as i missed a meet up at Shoshone lake again but with some CO peeps. Partly this was due to my job. I had forgetton that we where going up to the mountains for the week and staying there to spray. Im a noxious weed sprayer in the summer, or at least was. Was a great summer gig. I worked roadside crew and basically got to just ride a 4wheeler on every road in Park County. Got to see some amazing country and be outside 10 hours a day. Fun stuff.

My work truck. 300 gal sprayer with dual guns and boom. Plus hauls my main ride, the ATVs.

Work Truck by Monte Nickles Photos, on Flickr

idk..just hand rails
Rails by Monte Nickles Photos, on Flickr

the Cabin the owners of the ranch live in and cook in. Not a bad place to live at all..
Main Cabin by Monte Nickles Photos, on Flickr

right on the river
River cliff by Monte Nickles Photos, on Flickr

i mean right on the river
River by Monte Nickles Photos, on Flickr

Was stormy for most the trip but least it was cool
Frank-6.jpg by Monte Nickles Photos, on Flickr

 

[Blackdawg]

After all that. I went on another 2 week adventure. Some of you may have already read it.

The SOS Trip.

http://www.expeditionportal.com/forum/threads/133063-The-SOS-Report-The-Full-Story

Check it out as honestly, its one of my favorite stories to tell people and it really is amazing. Was super fun.

Basically ran the Lolo in ID, i blew another ball joint, repaired the truck, ran morrison and goose lake. Then yellowstone and down to Shoshone lake.

Some teasers:

SOSMeet-17.jpg by Monte Nickles Photos, on Flickr
SOSMeet-19.jpg by Monte Nickles Photos, on Flickr
SOS extras-6.jpg by Monte Nickles Photos, on Flickr
SOSMeet-7.jpg by Monte Nickles Photos, on Flickr
SOSMeet.jpg by Monte Nickles Photos, on Flickr
SOSMeet-16.jpg by Monte Nickles Photos, on Flickr
SOS Trip by Monte Nickles Photos, on Flickr


And i'll pause here as there area TON of photos and let people comment.

Don't be shy! I like chatting. Good or bad.

 

[775tundra]

How do you like the Goodyear Wrangler MTR?

 

[Blackdawg]

How do you like the Goodyear Wrangler MTR?

Great question.

In short. I love them*.

Best offroad tire i have run. Grip is insane and they are a strong tire so flats aren't really a worry for me anymore. Even with folding one up under by truck...twice. No issues.

However...

I do not recommend these tires for anyone that DDs their truck/rig. These are amazing tires for a dedicated rig. Not a DD. They wear odd, do not last long, and are fairly loud on the highway. Winter grip is almost dangerous on ice and hard pack snow. And they are heavy.

The KM2, especially if you sipe the center lugs, is a better DD/weekend warrior tire. Although i have not been impressed with the side walls of any BFG tire. I think my group of friends blows at least 1 every year or more on our long trips. I'd probably consider the Cooper STT Pro over the KM2 right now. Im running the ST Maxx on my DD and like them. Few friends have the STT Pro with good reviews.

But if your rig is a dedicated rig, MTR/ks all day. Love them in the dirt/rock/mud pretty much everything except ice. Dig like crazy.

 

[Webfoot]

What a captivating history, and photos. Funny, inspiring, and scary. The lower ball joint destruction freaks me out! I think the 4G 4Runner is supposed to be stronger in that area but now I want to check mine. How would one go about that?

 

[Blackdawg]

What a captivating history, and photos. Funny, inspiring, and scary. The lower ball joint destruction freaks me out! I think the 4G 4Runner is supposed to be stronger in that area but now I want to check mine. How would one go about that?

Thanks! Still more to come.

yes the 4th gen 4runner and the 2nd gen tacomas have a very different design and its much stronger.

The issue that is similar in terms of scariness and explosivness is the LCAs tend to rip off the mounts. The metal around the bushings is hilariously thin. But it doesn't happen a lot, doesn't seem to happen as much as 1st gen LBJ failures. But that is why there are aftermarket options for LCAs for your rig. Including ones that run uniballs.

You need i micrometer to check LBJs for play.

That said, id be willing to be they are fine. They are good to change out every 80-100k. More often if you abuse them like I do.

 

[Blackdawg]

Okay. Long travel time!

Well the time has come!

Here is my write up on my new front Long Travel install.

The kit is from MCM Fab, a small fabrication shop with big aspirations based in Las Vegas, Nevada. Matt is the owner and main designer and welder at this shop. He is a great guy and very easy to talk too about any setup you want.

Check out the MCM website here: http://www.mcmfablv.com/index.html

Matt can be reached at:

matthew@mcmfablv.com
(702) 629-3235

Hours:

Monday-Friday : 8:00AM to 5:00PM

He is always quick to respond to any question you may have about anything. So don't be scared to ask him about anything.

I got a complete kit from him, everything was included to do the install including modified tunra CV axles. By modified I mean they have been ground down to help get a pinch more wheel travel. The kit had all hardware for steering, brakes lines and limit straps. I also got some bad *** new ADS 2.5x8'' short body coilovers with Eibach coils of my choosing. I went with 18'' 700lb coils. If you haven't heard of ADS, you need to look them up. They are a small company based in Tuscon, Arizona and their shocks easily out do the top brands in several small ways and they are continuing to put new designs and ideas into their shocks and putting pressure on the big companies.

Check them out here : http://www.adsshocks.com/

And yes, they do make OEM replacement coilovers for both 1st gen and 2nd gen tacomas

But onto the install and pictures!

This isn't a particually hard install, especially if you have room and the tools. It does take a lot of tools though, I tried to keep track but this isn't a 100% exactly.

You will need:

• Basically all normal metric wrenches and sockets both deep and shallow in these sizes
  • 10mm
  • 12mm
  • 14mm
  • 17mm
  • 19mm
  • 21mm
  • 22mm
  • 24mm
  • 36mm
• Some big crescent wrenches
• Red Loctight
• Hammer, hard rubber mallet is fine too but may need a big one too
• Pry bar or two of different sizes
• Pliers, both normal and needle nose
• Pitman Puller
• Ball Joint/U joint press
• 20 ton press
• welder
• grinder/sander
• spray paint
• Jack and Jack stands (duh)
• Breaker bar
• Diff oil possibly
• Lithium based Grease
• Lots of rags
• Probably beer
• And a buddy, or two.....so more beer?

Having a 2nd set of hands will be very helpful so try and find a friend to help!

And so we begin, first, some “before” photos!

Frankenstein 3 by Monte Nickles Photos, on Flickr
Frankenstein 4 by Monte Nickles Photos, on Flickr
Frankenstein 5 by Monte Nickles Photos, on Flickr
Frankenstein 7 by Monte Nickles Photos, on Flickr
Frankenstein by Monte Nickles Photos, on Flickr

And some in the shop

LongTravel Install.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-2.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-3.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-4.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-5.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-6.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-7.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-8.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-9.jpg by Monte Nickles Photos, on Flickr

And the new parts! :drool:

LongTravel Install-10.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-11.jpg by Monte Nickles Photos, on Flickr

Shot of all the extra hardware with it. I did take this time to replace my 555 LBJs that replaced the exploded OEM ones, with brand new OEM ones. Trust me when I say there is a night and day difference in just feel of the joints. OEM all the way guys!

This shot has the new brake lines, UCA hardware, limit straps and steering extensions...which are huge

LongTravel Install-12.jpg by Monte Nickles Photos, on Flickr

But lets start with these freaking beautiful and beef as **** LCAs...my god..

LongTravel Install-13.jpg by Monte Nickles Photos, on Flickr

:drool:

These things are insane. The craftsmanship is out of this world and holy beef man!! Pretty sure the frame will die before these suckers do.

As you can see they are fully boxed with internal gussets and have a strike plate for a hydro bump stop as well as shock mounts for the coil over and a bypass.

LongTravel Install-3.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-4.jpg by Monte Nickles Photos, on Flickr

 

[Blackdawg]

No need for LCA skids here fellas

LongTravel Install.jpg by Monte Nickles Photos, on Flickr

This is one of my more favorite features on these LCAs though, this little end cup. Its for the LBJ to mount to and it totally encases the castle nut on the LBJ. Ill will showcase this more later

LongTravel Install-14.jpg by Monte Nickles Photos, on Flickr

Every single bushing has its own grease zert too. On the Lowers AND the uppers. Very handy and convenient.

LongTravel Install-2.jpg by Monte Nickles Photos, on Flickr

The uppers zert

LongTravel Install-5.jpg by Monte Nickles Photos, on Flickr

There is a built in gusset on the huge uppers as well with the insanely large uni ball for the spindle

LongTravel Install-6.jpg by Monte Nickles Photos, on Flickr

And of course a cool sticker on the UCA for all to see MCM ******!

LongTravel Install.jpg by Monte Nickles Photos, on Flickr

Now for the ADS shocks. Made in the USA and also just top notch quality!

LongTravel Install-8.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-9.jpg by Monte Nickles Photos, on Flickr

The resi's are no joke either.

LongTravel Install-10.jpg by Monte Nickles Photos, on Flickr

Although a tad rough to see, you can see the number 1800.300.0700. That means 18'' long, 3'' inner diameter, 700 lb rate.

Go Eibach!

LongTravel Install-11.jpg by Monte Nickles Photos, on Flickr

Now its time to start tearing stuff off! Of course you have to get the truck up on jackstands and the wheels off. Make sure you get the truck up HIGH> you're about to gain like 4'' of down travel so getting the wheels back on is going to be tricky. This task is becoming a bit of an issue with me with the 35s and long travel now...ha

LongTravel Install-12.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-13.jpg by Monte Nickles Photos, on Flickr

Next remove your skid, this can be different for everyone be it different models ect., but I figure if you can't take off the skid you shouldn't be doing this anyways. When I did this, I discovered a broken lower mount. Bummer. Ill fab up some new stronger mounts later. The skid had some lovely scars on it though!

LongTravel Install-14.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-15.jpg by Monte Nickles Photos, on Flickr

Now its time to remove the spindle. I did this the same as removing a CV but I just added in removing the UCA too. So, start by taking the outer CV nut off, this is where the 36mm socket comes in and breaker bar. Or Air gun..ha

remove the cap

LongTravel Install-17.jpg by Monte Nickles Photos, on Flickr

and now you can see the inside.

LongTravel Install-18.jpg by Monte Nickles Photos, on Flickr

remove the cotter pin the cotter pin nut and the main nut

LongTravel Install-19.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-20.jpg by Monte Nickles Photos, on Flickr

Now turn your attention to the lower ball joint. There are 4 bolts on the bottom that hole the LBJ to the spindle, undo those.

You can see two here

LongTravel Install-16.jpg by Monte Nickles Photos, on Flickr

I did not undo the main castle nut and remove the LBJ from the LCA yet. I find it easier to deal with by itself.

Next I undid the brake line from both the caliper and the frame mount. Make sure you have a small cup or something to catch the brake fluid as plenty will come out. Now you can either keep the copper crush washers on the lower bolt or go get new ones. Technically, you should get new ones, but you'd be fine if you didn't.

LongTravel Install-21.jpg by Monte Nickles Photos, on Flickr

For the frame these is a small lock tab behind the tab. Undo the 10mm line then pull the tab and the line will come free

LongTravel Install-22.jpg by Monte Nickles Photos, on Flickr

Now you just have to undo the UCA bolt.

LongTravel Install.jpg by Monte Nickles Photos, on Flickr

It doesn't come out super easy though. You'll need a drift or screw driver to help pound it out. Some one will also have to be in the engine bay to guide the bolt around any wiring harnesses or other things in the way. But it will come out all the way without having to cut the bolt!

LongTravel Install-2.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-25.jpg by Monte Nickles Photos, on Flickr

 

[Blackdawg]

Once the bolt for the UCA comes out the whole spindle assembly will just come right out! Super easy.

LongTravel Install-26.jpg by Monte Nickles Photos, on Flickr

Then just undo the top 3 nuts for the coil over and the bottom mount bolt and it'll come right out as well.

LongTravel Install-27.jpg by Monte Nickles Photos, on Flickr

Almost too easy huh?

Now remove the brake line totally from the spindle, you will never need it again

LongTravel Install-28.jpg by Monte Nickles Photos, on Flickr

Now, I used the 20 ton press in the shop to press the UCA off the spindle, but you can also use the Ball joint press you went and rented from the parts store to do this. This was just easier for me.

LongTravel Install-29.jpg by Monte Nickles Photos, on Flickr

Now this is very important. The OEM ball joint has a snap ring in it! DON'T TRY AND PRESS IT OUT WITH THE SNAP RING IN! That would be very bad. PLUS, you NEED the snap ring!! You have to reuse it on the MCM ones. So, pop it off and keep them handy.

You can just barely see it in these photos, but its a big ring.

LongTravel Install-30.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-31.jpg by Monte Nickles Photos, on Flickr

Once the ring is out, get your Ball joint press out

LongTravel Install-32.jpg by Monte Nickles Photos, on Flickr

Now I can't totally confirm this but I don't think all of these kits will be the same from store to store. Mine wouldn't totally line up right so we improvised with some ¼'' plate stock. But the ball joint comes out relativity easy once you get going.

LongTravel Install-33.jpg by Monte Nickles Photos, on Flickr

Cute little dead ball joint

LongTravel Install-34.jpg by Monte Nickles Photos, on Flickr

This is what is going to replace it. All grade 8 stuff

LongTravel Install-36.jpg by Monte Nickles Photos, on Flickr

Its a bit..bigger..haha

LongTravel Install-37.jpg by Monte Nickles Photos, on Flickr

Actually this is what is really going to replace it. This piece is what you have to press back into the spindle. You can see the upper notch that the OEM snap ring goes into.

LongTravel Install-38.jpg by Monte Nickles Photos, on Flickr

Give the spindle hole a nice wipe down and cleaning if there is rust or anything

LongTravel Install-35.jpg by Monte Nickles Photos, on Flickr

Once again I used the 20 ton press as it was easier, but the ball joint press will do this as well.

LongTravel Install-39.jpg by Monte Nickles Photos, on Flickr

Again, once you have it pressed in all the way, you can see where the OEM snap ring goes

LongTravel Install-40.jpg by Monte Nickles Photos, on Flickr

So go find them where you left them and get to putting them on. Not the easiest thing due to their size and no plier holes drilled but, it is do able.

LongTravel Install-41.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-42.jpg by Monte Nickles Photos, on Flickr

 

[Blackdawg]

Now do that to the other side too, or just set it down for now and come back for it later. Now go back to the LCA and LBJ. Remove the castle nuts from both the outer tie rod end and the lower ball joint

LongTravel Install.jpg by Monte Nickles Photos, on Flickr

Now use your pitman puller to remove the OTRE from the LBJ. Then the LBJ from the LCA. So many acronyms..haha the pitman puller can be rented at a parts store, but really, just buy it. Mine was $15 bucks. And its the BEST way to remove the OTRE and LBJ to save the boots. Which you will be reused both unless you are replacing them. But even then, if you save the boots, trail spares!

So, get a pitman puller basically.

LongTravel Install-44.jpg by Monte Nickles Photos, on Flickr

Magically its gone!

LongTravel Install-45.jpg by Monte Nickles Photos, on Flickr

I then took this time to put in the steering extensions. This is where two large crescent wrenches come in handy, unless you have some big ole metric wrenches which I can't remember the size you need.

LongTravel Install-46.jpg by Monte Nickles Photos, on Flickr

Once you break the OTRE loose unscrew it from the ITRE and then screw in these beefy bastards. The 3.5'' steering extensions. No worried about snapping one of these pigs.

LongTravel Install-47.jpg by Monte Nickles Photos, on Flickr

Super easy!

LongTravel Install-48.jpg by Monte Nickles Photos, on Flickr

I would not tighten them down though, wait until you are done to eye ball align the toe to get you to a tire shop for a real alignment.

Now its time to undo the LCA bolts to get them out. There are 4, two per side and the passenger side is easy as can be. Don't mind the marks, I though I could “save” my alignment but that plan didn't work out so I wouldn't bother.

LongTravel Install-49.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-50.jpg by Monte Nickles Photos, on Flickr

However, when you get to the driver side, you'll hit a problem. The steering rack is in the way of the back driver side bolt.

LongTravel Install-51.jpg by Monte Nickles Photos, on Flickr

Damn.

So you basically have to drop the steering rack. So if you haven't done that, there are 4 bolts. This big boy on the driver side that has a nut on the other side as it goes all the way through the crossmember.

LongTravel Install-52.jpg by Monte Nickles Photos, on Flickr

And two on the outside of the passenger.

NOTE: Mine is not stock anymore since my last accident on the trail, I have 2 studs now. On a normal Tacoma or 4runner there is 1 stud on the top and a bolt on the bottom.

LongTravel Install-54.jpg by Monte Nickles Photos, on Flickr

And the biggest ***** is the middle one.

LongTravel Install-53.jpg by Monte Nickles Photos, on Flickr

Get those out the steering rack will swing enough to let the last LCA bolt come out.

So naked!

LongTravel Install-55.jpg by Monte Nickles Photos, on Flickr

Finally its time to start putting it all back together. But bigger and better!

Start with the CV. If you do this quick enough, you won't loose any oil from the diff. Just use a pry bar on the back of the CV and it'll pop right out. Then put your new huge Tundra ones in.

Slight size difference

LongTravel Install-57.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-58.jpg by Monte Nickles Photos, on Flickr

Out with the old and in with the new!

LongTravel Install.jpg by Monte Nickles Photos, on Flickr

Lube up the new bushings on the beefy new LCAs and slap them in. I did have to do some massaging on the mounting point on the truck with a hammer. Needed spread back out a tad.

LongTravel Install-59.jpg by Monte Nickles Photos, on Flickr

yummy

LongTravel Install-60.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-61.jpg by Monte Nickles Photos, on Flickr

Then put your LBJ on. Again, I put brand new ones on in light of recent (cough) events :anonymous: But now I can show you something really cool about the LCAs. I love how they cup the lower bolt. Super slick..also..how about those welds :drool:

LongTravel Install-62.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-63.jpg by Monte Nickles Photos, on Flickr

 

[Blackdawg]

Now, there is a slight downside to this, you can't really get the cotter pins in. So instead we opted to just red loctight the nut on.

LongTravel Install-64.jpg by Monte Nickles Photos, on Flickr

Time for the UCAs. How cool is this, even the washers for the UCAs came powder coated to match!
Matt will do just about any color you want as he does in house power coating too

LongTravel Install-65.jpg by Monte Nickles Photos, on Flickr

Lube up the UCAs as well

LongTravel Install-66.jpg by Monte Nickles Photos, on Flickr

Then have fun running the long bolt back into them with the washers ha. Its kinda a pain and two people are pretty much needed but doesn't take too long. A washer goes on both sides of the busings so 4 washers per UCA.

LongTravel Install-67.jpg by Monte Nickles Photos, on Flickr

Now put your new brake lines on your brakes. Again, either reuse the copper washers or go get new ones. I went and got new ones, they are cheap. These brake lines a very nice quality. They are stainless steel and have a rubber protective layer. Even come with new backing clips.

LongTravel Install-68.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-69.jpg by Monte Nickles Photos, on Flickr

Is still a banjo bolt on this end though.

LongTravel Install-70.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-71.jpg by Monte Nickles Photos, on Flickr

Now go get your big grade 8 UCA bolt and the two uni ball adaptors and piece them together.

LongTravel Install-72.jpg by Monte Nickles Photos, on Flickr

Now you just have to slap the spindle up on top of the LBJ, install the 4 lower bolts by hand and then line up the UCA

LongTravel Install-73.jpg by Monte Nickles Photos, on Flickr

After this is done, one at a time remove the 4 LBJ bolts, and apply red loctight and tighten down. 45 ft/lbs is the torque spec for them

then tighten down the UCA bolt, tight.

Put the OTRE in the LBJ and hand tighten it, don't suck it down yet.

Run you new brake line up the the frame tab and re attach it as well.

Now for coilovers!

LongTravel Install-74.jpg by Monte Nickles Photos, on Flickr

pretty self explanatory..

LongTravel Install-75.jpg by Monte Nickles Photos, on Flickr

To attach the resi's I went and got 4 4-6 inch hose clamps and I found these super cheesy rubber pads. They have sticky tape on the back of them and are supposed to be for steps or something. But turns out if you cut them in half they wrap perfectly around the resi's! Now I didn't really do this to protect them from the elements so much, but mostly from the hose clamps themselves and the frame. The very nice coating that ADS does on their shocks will be more then enough to cope with the elements.

But my resi's will always look nice. Was cheap and easy, and kinda makes em look cool....

LongTravel Install-76.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-77.jpg by Monte Nickles Photos, on Flickr

finally the last part is the limit straps.

LongTravel Install-78.jpg by Monte Nickles Photos, on Flickr

You will be welding on the truck and close to the front so make sure to undo the battery, or batteries in my case

LongTravel Install-79.jpg by Monte Nickles Photos, on Flickr

This is where I decided to put my upper mount for the straps.

LongTravel Install-80.jpg by Monte Nickles Photos, on Flickr

The most ideal way to install these is to take the coils off the coil overs and cycle the suspension. I instead just put a jack under the LCA and lifted the LCA till the shock compressed about 1.5'' taking into account that the straps would stretch. I will probably redo this later with an adjustable Clevis mount. But this worked out for me okay.

Weld in the top mount and bolt in the lower onto the second shock tab and your golden!

LongTravel Install-81.jpg by Monte Nickles Photos, on Flickr

The last step for me was to grind my calipers which really has nothing to do with the kit itself just my rims. They sadly rub the calipers without the spacers and I am not going to be running those anymore!

LongTravel Install-82.jpg by Monte Nickles Photos, on Flickr

 

[Blackdawg]

Put on the wheels, take it off the jacks and BAM! Take your first look. Once your done though, don't forget your OTREs aren't tight. Eyeball the Toe on the alignment and then tighten everything up.

LongTravel Install-83.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-84.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-85.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-86.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-87.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-88.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-89.jpg by Monte Nickles Photos, on Flickr
LongTravel Install.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-2.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-92.jpg by Monte Nickles Photos, on Flickr



Yes yes I know the alignment is totally horrid. I redid it a bit better after the photos. But that said. I still plan on going to the shop to see if they can really do it on a rack.

Overall, this was a pretty simple project. I had a fun time doing it with my brother as it was his first big wrenching project. I think anyone who has installed a lift can do it. The kit is amazing!! The ride even with the scarey *** alignment is plush and just EATS up the bumps. I can hit stuff harder then even and nothing happens Matt was great to work with and I could call him any time I had questions. The parts were pristine and fit was excellent! I can't wait to really dive into tuning the shocks to make it even better.

Surprisingly, the gain in width is noticeable, but its not very drastic. But i had pretty crazy offset to begin with. It was only a 4'' total overall width gain for me. No more "Wide travel" for me :cookiemonster:

And if you just scrolled through all of that real fast, here is a video that may fit your pace better

Watch in HD!


I do plan on adding spindle gussets, cam tab gussets, and shock tower gussets and possible a small engine cage from tower to tower. As well as hydro bump stops.

Be sure to hit up Matt if you are interested at all in one of his kits! Or just some OEM ADS shocks for a nice ride. Or some UCAs and extended travel ADS coil overs for a nice mid travel setup. He will hook you up.

Whew..that was a long one Thanks for reading! Hope it was helpful for some!

 

[Blackdawg]

Now for some truck porn..

LongTravel Install-93.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-94.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-95.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-96.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-97.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-98.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-99.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-100.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-101.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-102.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-103.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-104.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-105.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-106.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-107.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-108.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-109.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-110.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-111.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-112.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-113.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-114.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-115.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-116.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-117.jpg by Monte Nickles Photos, on Flickr

 

[Blackdawg]

LongTravel Install-118.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-119.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-120.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-121.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-122.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-123.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-124.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-125.jpg by Monte Nickles Photos, on Flickr
LongTravel Install.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-129.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-130.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-131.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-132.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-133.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-134.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-135.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-136.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-137.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-138.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-139.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-140.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-141.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-142.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-143.jpg by Monte Nickles Photos, on Flickr
LongTravel Install-144.jpg by Monte Nickles Photos, on Flickr