Stumptaco's has gone over to the darkside..XJ style.

StumpXJ

SE Expedition Society
Thanks Dan!

John, yeah I agree. My next two projects will be my rear bumper/swing out (partially because I am currently illegal without my spare), and welding on my frame stiffeners so I can mount my sliders. Mine will be a single hinge ordeal, just have to get the hinge kit here... Thanks for those links, I will check them out.

Going wheeling this weekend in France with a Jeep group from the base, its at a French offroad park, and they are having a "night driving" event, so I will get to put the HID's to use. Should be fun, and will allow me to find any bugs in my setup. Looking forward to trying out the camp kitchen finally as well!

~James
 

rctr03

Adventurer
1 inch goes to two and if you are not real careful you can cut into the inner fender liner in the back. i wish i had gotten a 4.5 inch lift and not had to cut the fenders. i have a 98 that i am starting now and i will have a different approach. good luck, i like the rack and lights.
jimmy
 

BC Explorer

Adventurer
rctr03 said:
try not to cut the fenders. just my .02 cents. worst mistake that i made.

jimmy


I have to agree, if you don't need to cut them and don't suffer from severe rubbing don't cut.
I started off with a little trimming and then a little more and finally a bushwacker setup which cut into the rear spot welds or you can cut around them and fold up the spot welds. I also found if you did not seal off the the cut edges you are asking for rust problems and in the rear quarter sections there were enough problems.

The start with no trimming (and when I liked my XJ most)
PICT0116sample.jpg


Then the first trim job and no flares (front was first)
PICT0364web.jpg


And then the final chop job...
I also found the mounting screws for the Bushwackers kept ripping out of the sheet metal.
DSCF2516.jpg
 

BC Explorer

Adventurer
Hey James,

I think your XJ looks great and very capable offroad and for extened trips.
I have been watching your build and it has been making me miss my old XJ and ponder the idea about getting another.

A job well done
 

StumpXJ

SE Expedition Society
Well, I went wheeling/camping this past weekend in France, and I have a few things to add.

I destroyed my front fenders because I didnt trim enough. Before I went, I trimmed a little, and checked it by flexing as much as I thought it would flex, and I thought I had plenty of room. (I also didnt want to trim if I didnt have to). It was no where near enough. Basically, the lower rear portion of both fenders is rolled into the fenderwell area. The longarm set-up flex's ridiculously well, and my new TruXus tire lugs made mince meat out of my fenders. I didnt hear it, nor feel it, just happened to see when we got out of the Jeep. I am fairly sure I can straighten it out to be pretty decent, but I will definitely be needing to do some more trimming.

The problem with this is that I need to run a flare of some sort, and the stockers arent going to cut it (especially now that the metal insides are completely mangled). The Bushwackers would be IDEAL in terms of plenty of clearance, and keeping my Jeep legal by covering my tires. I know they are not the best in terms of toughness, but I will have to take my chances. So, I am going to order a set soon, plus I think they look pretty cool....

I forgot my camera on the trip, but have a couple that a friend took, and will post them below. I will post the fender carnage tomorrow when it is daylight out.

Other than needing a re-gear and a locker for the front, I was impressed with the Jeep. It was WAY muddy this weekend, and I got stuck a few times (along with everyone else) because of it, but overall it did very well.

On another note, my Camp Kitchen freekin ROCKS! It was a huge hit and and even bigger success. I got a Coleman two burner "perfect flow" stove just before the trip, and made some of the best camp food that we have ever had. Everyone, especially the European's were very impressed with it, and I think the kitchen had the most photo-ops of the entire trip. I have to add to the kitchen:

1. Lantern pole on one of the corners.
2. LED lights under the overhang above the stove
3. A clip of some sort to hold a trash bag on the side
4. Cut a hole in the side so my gas regulator/pipe for the stove will work better.

I am going to be switching to a bulk propane tank next week, and will have to set-up a tree and/or manifold that will allow me to hook up several things at once, as well as run the tent heater at night without having to change the small bottle halfway through the night.

jeep1.jpg


Did I mention it was muddy? The wife was happy though....

jeep2.jpg


pretty happy myself.

jeep3.jpg


This was pretty cool. It was a recovery I did on a little Suzuki Sami that had dropped its front end into a HUGE hole created by two Uni-Mogs earlier that day. The Sami rolled over on its side and its front, so I winched it back onto 4 wheels, and pull him back out of the hole. He wasnt hurt, and wheeled the rest of the night.

This event was a "night driving" event, and was pretty cool to see all the rigs using the auxillary lighting. It made the offroad place a LOT more challenging than in the daytime, but the big HID's provided plenty of light and then some.

jeep4.jpg


Thanks for all the compliments and suggestions guys!

~James
 

BC Explorer

Adventurer
"The Bushwackers would be IDEAL in terms of plenty of clearance, and keeping my Jeep legal by covering my tires. I know they are not the best in terms of toughness, but I will have to take my chances. So, I am going to order a set soon, plus I think they look pretty cool...."


jeep1.jpg


I agree with you the Bushwackers do look cool and this pic of your truck is making me feel real bad that I sold mine.
Awesome looking ! any pics of the camp kitchen in use ?
And the bulk propane is the only way to go, I can last a week on mine running everything from lantern to stoves.
 

tommym

Observer
Check out the CLAYTON 5.5 Long Arm
Its bullet proof:ar15: www.claytonoffroad.com
stumptaco said:
hmm.... I always get into trouble when I list things I "want" to do to vehicles, but I will give it a go:

Many of the items will be coming over from the Taco.

Full length roof rack, HID hellas on front, just like the taco, space behind the lights for a few items, probably the size of Jerry Cans. Then at the very rear of the rack will be the RTT. I have the rack, but I will have to extend it and do some modifications to it, especially the mounting.

Front bumper and winch will be first, I am pretty sure it will be a tube/plate hybrid, and will have a stinger, about the size of the taco.

The rear bumper will be next, and will include a tire gate, Jerry can mounts, and possibly high lift mount, but it may go somewhere else.

Kick out sliders like the taco, once the unibody gets beefed up.

all my elecronice gizmos, fridge, cameras, TV monitors, DVD, Navgation, stereo (this thing still has the factory tape deck!), etc will come over.

I will be going with the Rubicon Express 5.5" Longarm kit, unless I can be talked into something different. I want longarm, but not a rediculous amout of lift (8 inches etc.) I will run the Cooper STT's in probably 33 inch size. I would run the 285/55's, but we have too much mud around here for an AT tire. I need the full mud terrains.

probably some soft 8 wheels, or I may just paint what I have.

I want to re-gear to 4.56's, and an ARB in the rear.

The interior will get a revamp as well, I will be building a custom dash area to house my switches, Scan Guage, and anything else out of machined Delrin plate. Also, the mud around here does not bode well with carpet, so that will most likely come out and get rhino lined on the inside, or atleast in the cargo area. Not sure if I am going to use a drawer system or just keep it open, but that will come once I get it all figured out.

Thats a pretty substantial list, and will most likely EAT most of my budget. I will be doing all of the wleding and fabricating myself, but steel over here in Europe is rediculously expensive, as well as most anything else. I will have to pay for the lift kit in euros and buy it from here as its too heavy to ship from the states, so that will eat about 3000 bucks, not to mention the ARB, Gears, SYE, Tires/wheels, and I am MAKING myself get a new Engel out of the deal :victory: Budget will non-existant after all that!

Cant wait to start on it!!!!!!!!!!!!!!!!!!

~James
 

OverlandZJ

Expedition Leader
Mud...YUKK. ;)

Whats your backspacing? 33x10.5's for the win... :shakin:

Do some searching for Bushwackers, lots of sets seem available cheap.. even new unused sets. Why spend full retail when they are so readily available. Also, read up @ NAXJA on alternative mounting vs the sheet screws.

And congrats on the rig's maiden adventure, but was hoping for fully setup pics.
 
Last edited:

StumpXJ

SE Expedition Society
tommym said:
Check out the CLAYTON 5.5 Long Arm
Its bullet proof:ar15: www.claytonoffroad.com

Ummm.... thanks Tommy? I already installed the Clayton 6.5" long arm kit. And I agree, it appears to be pretty darn bullet proof.

John, I was kicking myself because I forgot the camera, I think my wife may have a pic or two of the set-up on her phone though. We didnt get everything set-up till after dark, so the pic is probably not too great.

I will look for a used set before I order, I know I have seen a few sets in the past for sale. And yeah, I wont be using the sheet metal crews that they come with since that seems to be one of the biggest problems.

Backspacing is 4", should have gone with 4.5", and a 10.50 tire. Yeah, you told me so....LOL. Hindsight is a **********.

~James
 

SEREvince

Adventurer
I haven't been on here in a while, but I just got fully caught up!

I'm loving the rig! I was a little skeptical at first since, you could never really "replace" the Taco.

Anyway did you ever get the dyna beads? When I saw that I remembered I have 4 bags at 7oz each and I think I even still have the little install bottle if you're interested.

Cheers

Vince
 

StumpXJ

SE Expedition Society
Hey Vince!

Yeah, I ordered the Dyna beads a few weeks ago, and they should be here anyday. I ordered enough to do all five tires, so hopefully they do the trick.

Got a locker on the way for the Jeep, should be a lot better in a few weeks!

Get the springs and shocks on the taco yet?????????????????

~James
 

SEREvince

Adventurer
Yup, everything is on, plus I've knocked out a few other little odds and ends that have been on my list.

I'm prepping for an Italian 4WD Jamboree next month.

I still need to do the rock lights and figure out a mount for my hi-lift and I'm calling it done for a while.


At least till after Christmas!

Ciao

Vince
 

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